Mzere wodzaza madzi m'botolo umayenda ndi mabotolo 36,000 pa ola limodzi. Botolo lililonse limadutsa pamalo pomwe chinthucho chimayesedwa kuti chikhale chomveka bwino - koma osati ndi munthu. Kuyesaku kumachitika mu sensa yomwe imayikidwa pamzere mu chitoliro choyendetsera, kuyeza madzi pamene akuyenda kuchokera ku thanki yotsukira kupita ku chodzaza. Sensayi ili ndi ma milliseconds pafupifupi 400 kuti isankhe ngati madziwo akukwaniritsa zomwe chomeracho chikufuna asanasankhe komwe angawatembenuzire.
Ngati sensa yalakwitsa — ngati ikunena kuti 0.8 NTU pomwe madzi ndi 2.1 NTU — fakitaleyo imatumiza madzi omwe sanakwanitse muyezo wake, ndipo chizindikiro choyamba cha vutoli ndi kudandaula kwa ogula, kubweza kwa batch, kapena kuwunika kolephera kutumiza kunja. Ngati sensa yalephera kwathunthu ndikupereka alamu yabodza, fakitaleyo imatseka chingwe chomwe chimawononga $1,200 pa ola limodzi pakutayika kwa kupanga pomwe wogwiritsa ntchito akuyesera kupeza chomwe chinayambitsa.
Apa ndi pomwe makampani amadzi ndi zakumwa zoledzeretsa ku Thailand - omwe akukula mofulumira kwambiri ku Southeast Asia, chifukwa cha kugwiritsa ntchito zinthu mosamala paumoyo wa anthu am'deralo, gawo lokopa alendo lomwe layambiranso, komanso kufalikira kwa zinthu zotumizidwa kunja - amatchula zoyezera zamadzi ndi zakumwa zomwe zili mkati mwake.
Chifukwa Chake "Kukula Kakang'ono" N'kofunika Kwambiri Kuposa Kulondola Kwake
Ma sensor okhazikika a turbidity ndi zida za labotale zomwe zimagwiritsidwa ntchito m'mafakitale. Ndi akuluakulu — kutalika kwake ndi mamilimita 150 mpaka 300, okhala ndi ma flow cell osiyana, ma boarding board, ndi ma waya. Kuyika imodzi pamzere wa mabotolo kumafuna kudula tee mu processing payipi, kupanga support frame, ndikuyendetsa mawaya a sensor kudzera mu chimango chachitsulo chosapanga dzimbiri chozungulira malo odzaza.
Mafotokozedwe a Honde sensor ndi akuti sichifuna chilichonse mwa izi. Thupi lopanda banga lopangidwa ndi waya wochepa limapangidwa kuti liyikidwe mwachindunji mu payipi yokhazikika - zolumikizira zomwezo zomwe zilipo kale pamzere wa pressure gauges ndi temperature probes. Kukhazikitsa kumatenga wantchito mmodzi, ola limodzi, palibe kusintha kwa payipi, palibe chimango chothandizira. Sensor imagwiridwa mumtsinje wamadzi ndi chogwirira chomwecho chomwe chimagwira payipiyo pamalo ake.
Pa fakitale yodzaza mabotolo yokhala ndi mizere inayi yodzaza, kusiyana pakati pa sensa yokhazikika ndi sensa yaying'ono si mtengo wa sensa. Ndi kusiyana pakati pa masiku anayi a nthawi yoyimitsa mzere kuti ayike ndi maola anayi.
1,200perhouroflostlinetime,thayo38,400 kusiyana pamzere uliwonse.
Kodi Nyumba Yopanda Zitsulo Zosapanga Dziwe ya 316L Yapulumuka Bwanji?
Chingwe choyika mabotolo si malo abwino opangira zamagetsi, ngakhale kuti chimapanga zinthu zoyera. Pakati pa ntchito yopangira, mzere wonse - kuphatikizapo masensa ozungulira - umatsukidwa ndi njira yoyera (CIP): yankho lotentha la caustic pa 80°C, kutsatiridwa ndi kutsuka ndi asidi, kutsatiridwa ndi sanitizer. Thupi la sensa losapanga dzimbiri ndi zenera lotsekedwa lozindikira ziyenera kukhalabe ndi nthawi ya mankhwala ndi kutentha tsiku lililonse kwa zaka zambiri.
Mfundo yoyezera kuwala kofalikira kwa 90° ya sensa imayesa kukhuthala komwe kuli kofunikira pa madzi a m'botolo. Malangizo a WHO ndi malamulo a zakumwa ku Thailand amafuna kukhuthala kwa madzi a m'botolo pansi pa NTU imodzi pamalo odzaza. Kapangidwe ka kuwala kwa sensa — gwero la kuwala ndi chowunikira chomwe chili pa madigiri 90 — ndi kakonzedwe kamene kamapereka kulondola ndi kukhazikika komwe kumafunika pamlingo wotsika uwu, mosiyana ndi kakonzedwe ka 180° kogwiritsidwa ntchito pakugwiritsa ntchito madzi akumwa otayira pamlingo wapamwamba.
Chotulutsa cha RS485 Modbus-RTU ndi chisankho cha mawonekedwe chomwe chimatsimikiza ngati sensayo ndi yothandiza pamzere wa mabotolo. Fakitale iliyonse ya zakumwa ku Thailand imayendetsa Siemens kapena Mitsubishi PLC, zomwe zimalumikizana kudzera pa Modbus. Chizindikiro cha RS485 chimalumikizana mwachindunji ndi doko la PLC kapena chipata cha Modbus pa netiweki ya fakitale — palibe khadi la analog, palibe chosinthira chizindikiro, palibe calibration ya loop ya 4-20mA. Mtengo wa turbidity umawonekera mu database ya PLC monga kuwerenga koyenera kwa register.
Kapangidwe ka Mayankho pa Mzere wa Mabotolo a ku Thailand
Gawo 1 - Zida zogwiritsira ntchito mzere.Chojambulira cha turbidity chocheperako chimayikidwa mu chitoliro cha processing pakati pa gawo lomaliza losefera ndi makina odzaza - malo omaliza pomwe kulephera kwa khalidwe kungachitike chinthucho chisanatsekedwe. Data logger yokhala ndi sikirini yoyikidwa mu siteshoni yowongolera khalidwe imawonetsa turbidity yeniyeni, komanso zomwe zikuchitika masiku 30. Woyang'anira khalidwe amatha kuyenda mzere ndikuwona kumveka bwino kwa chinthucho popanda kutsegula terminal.
Gulu la QC la fakitale limagwiritsa ntchito Handmeter potsimikizira sabata iliyonse — chipangizo chowunikira turbidity chonyamulika chimayikidwa mu chitsanzo chomwecho ndikuyerekeza ndi kuwerenga kwa sensor ya inline. Kuthamanga kupitirira ±0.1 NTU kumayambitsa kukonzanso kwa sensor ya inline, njira ya mphindi 20 yomwe imachitika popanda kuyimitsa mzere.
Gawo 2 - Kuphatikiza netiweki ya zomera.Mphamvu ya RS485 imalumikizana ndi netiweki ya fakitale ya PLC. Pa mafakitale omwe amagwiritsa ntchito mizere ingapo m'nyumba zosiyana - zomwe zimapezeka kwambiri m'mafakitale akuluakulu ku Thailand komwe madzi amchere, madzi okometsera, ndi madzi wamba okhala ndi mabotolo amayenda pamizere yosiyanasiyana - masensa amatumiza kudzera mu GPRS, 4G, WIFI, LoRa, kapena LoRaWAN opanda zingwe ku makina apakati a fakitale ya SCADA, omwe ali mu mtundu wa MQTT Json. Ofesi ya uinjiniya imayang'anira mizere yonse pa dashboard imodzi m'malo moyenda pakati pa nyumba.
Gawo 3 - Mtambo ndi njira yosinthira.Seva ya Cloud ndi mapulogalamu ake zimaphatikiza deta ya matope kuchokera ku mizere yonse ndi kusintha konse kwa kupanga, kuwonetsa deta yeniyeni ndi deta ya mbiri. Dongosolo la Alamu yotumizira limagwiritsa ntchito valavu yosinthira: pamene matope apitirira muyezo wa 1.0 NTU, relay imasintha madzi kuchokera ku mzere wodzaza kupita ku thanki yokana yokha. Madzi amabwezeretsedwanso kudzera mu dongosolo lochiritsira m'malo moyika m'mabotolo. Pamene matope abwerera pansi pa 0.8 NTU, relay imasintha madzi kubwerera ku mzere wodzaza. Mzerewo suima; katunduyo satumizidwa popanda spec.
Zotsatira Zam'munda: Chomera cha Madzi a M'mabotolo, Chigawo cha Nakhon Pathom, Thailand
Kampani yopanga madzi m'mabotolo ya ku Thailand yomwe imagwira ntchito yodzaza madzi m'zigawo zitatu ku Nakhon Pathom — kampani yaikulu yopanga zakumwa kumadzulo kwa Bangkok — idayika zida zoyezera madzi za Honde pazigawo zonse zitatu mu Epulo 2026.
Zipangizo:Masensa atatu ang'onoang'ono osapanga dzimbiri a RS485 (chimodzi pa mzere uliwonse), oikidwa mu ma t-shirts a process-pipe.
Kuphatikizana:RS485 kubzala ma PLC; MQTT Json kudzera pa 4G kupita ku nsanja yapamwamba kwambiri.
Zapafupi:Chojambulira deta ndi sikirini pa siteshoni ya QC; Handmeter yotsimikizira sabata iliyonse.
Alamu:Ma valve osinthira oyendetsedwa ndi relay pamzere uliwonse.
Zotsatira za ntchito pambuyo pa miyezi itatu:
- Masensa atatuwa adayikidwa tsiku limodzi panthawi yokonza kumapeto kwa sabata - zomwe zidachitika kale pafakitaleyi ndi makina okhazikika a turbidity omwe anali mkati mwake zidafuna masiku atatu kuti mzere uliwonse usagwire ntchito.
- Dongosolo losinthira ma alarm relay linagwira maulendo 14 a matope mkati mwa nthawiyi. 11 anali a kanthawi kochepa - chifukwa cha zochitika zoyambitsa fyuluta zomwe zinatha mkati mwa mphindi 15 - ndipo madziwo anabwezeretsedwanso m'malo moikidwa m'mabotolo. Maulendo atatu anapitirira malire a NTU 1.0 ya fakitale kwa nthawi yoposa ola limodzi ndipo anayambitsa kafukufuku wathunthu, womwe unapeza nyumba ziwiri zakale za fyuluta zomwe zinakonzedwa kuti zisinthidwe.
- Woyang'anira khalidwe la fakitaleyo adaganiza kuti makina a sensa adaletsa ndalama zokwana $18,000 zomwe zingawonongedwe mu kotala - nthawi yoyamba m'mbiri ya fakitaleyo kuti ulendo uliwonse womwe uli pamwamba pa zomwe zafotokozedwazo ujambulidwe, kuwerengedwa, ndikulembedwa ndi deta yolembedwa nthawi.
- Sensa sinathe kugwira ntchito kwa miyezi itatu ya CIP tsiku lililonse. Nyumba yosapanga dzimbiri ndi zenera lotseguka la kuwala linapulumuka kutentha kwa caustic ndi acid popanda kupitirira ±0.05 NTU.
- Kuwunika kwa zinthu zotumizidwa kunja kwakhala bwino: mtsinje wopitilira wa deta wa sensa, wolembedwa nthawi ndikulowetsedwa mu nsanja yamtambo, unalowa m'malo mwa buku lolemba za turbidity lomwe kale linali umboni wokhawo wa khalidwe la malonda kuti apereke satifiketi yotumiza kunja.
Lumikizanani ndi Honde Technology yowunikira njira zogwiritsira ntchito chakudya ndi zakumwa
Honde Technology ndi kampani yotsimikizika ya TUV & Alibaba ku Germany. Timapereka masensa ozungulira a turbidity, mawonekedwe a digito a RS485, komanso njira yolumikizirana yoyendetsera zinthu zofunika kuti titsimikizire khalidwe la zakumwa.
Kuti mudziwe zambiri zokhudza masensa ndi njira zosinthira za IoT zomwe mwasankha, chonde lemberani Honde Technology Co., LTD.
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WhatsApp: +86-15210548582
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Imelo: info@hondetech.com
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Webusaiti ya Kampani: www.hondetechco.com
Nthawi yotumizira: Ogasiti-07-2026