Kugwiritsa Ntchito Kothandiza ndi Kusanthula Zotsatira za Zomverera za Radar Level ku Malaysia

Zofunikira pa Kuyeza Malo ndi Miyeso ya Mafakitale ku Malaysia

Monga limodzi mwa mayiko otukuka kwambiri ku Southeast Asia, Malaysia ili ndi kapangidwe ka mafakitale osiyanasiyana komwe kumaphatikizapo magawo otukuka a mafuta ndi gasi, ntchito zazikulu zopangira mankhwala, komanso zomangamanga zamadzi za m'mizinda zomwe zikukula mwachangu. Mbiri ya mafakitale iyi imapanga zofunikira zosiyanasiyana komanso zofunikira paukadaulo woyezera mulingo. Mu gawo la mafuta ndi gasi - komwe kuli Petronas ndi nsanja zambiri za m'mphepete mwa nyanja ndi malo osungiramo LNG - masensa a mulingo ayenera kugwira ntchito modalirika pansi pa mikhalidwe yovuta kwambiri (kutentha kwa cryogenic, kuthamanga kwambiri, malo owononga). Kupanga mankhwala kumakumana ndi zovuta zoyezera kuchokera kuzinthu zokhuthala, kusokoneza kwa nthunzi, ndi ma geometries ovuta a zombo. Pakadali pano, kukula kwa mizinda mwachangu ku Malaysia, makamaka ku Kuala Lumpur ndi Penang, kukuyambitsa kufunikira kwachangu kwa mayankho owunikira mulingo wanzeru m'makina owongolera kusefukira kwa madzi ndi njira zoperekera madzi.

Njira zoyezera mulingo wachikhalidwe zimawonetsa zofooka zazikulu m'mafakitale aku Malaysia. Ma transmitter amtundu woyandama, capacitive, ndi ultrasonic level nthawi zambiri sagwira ntchito bwino akakumana ndi zovuta za LNG (-162°C), kukhuthala/kuwonongeka kwakukulu kwa mankhwala opangira, kapena kugwiritsa ntchito madzi ndi kusokonezedwa ndi thovu/nthunzi - zomwe zimapangitsa kuti muyeso wolakwika ukhale wochepa, nthawi yochepa ya moyo wa zida, komanso ndalama zambiri zokonzera. Nkhanizi zimakhudza mwachindunji chitetezo ndi magwiridwe antchito opangira, pomwe Dipatimenti Yoona za Chitetezo cha Mafakitale ku Malaysia ikunena kuti pafupifupi 15% ya ngozi zamafakitale za 2019-2022 zidachitika chifukwa cha kulephera kwa muyeso wa mulingo, zomwe zidapangitsa kuti pakhale kutayika kwakukulu pazachuma.

Munkhaniyi, ukadaulo wa sensor ya radar level wayamba kugwiritsidwa ntchito mwachangu ku Malaysia konse chifukwa cha ntchito yake yosakhudzana ndi ma microwave, kulondola kwambiri, kukana kusokonezedwa kwambiri, komanso kusinthasintha kuzinthu zovuta. Mwa kutulutsa zizindikiro za microwave ndikulandira ma echo owonetsedwa pamwamba, masensa amakono a radar level tsopano amagwira ntchito pa ma frequency a 80GHz-120GHz (mosiyana ndi 6GHz-26GHz yoyambirira), kupereka ma angles opapatiza kwambiri komanso kulondola kwakukulu - makamaka koyenera nyengo yotentha ya ku Malaysia ndi zofunikira zosiyanasiyana zamafakitale.

Ndondomeko ya Industry 4.0 Policy (2021) ya ku Malaysia ndi Smart City Initiatives zimapereka chithandizo cha mfundo zogwiritsira ntchito sensor ya radar level, zomwe zikuwonetsa momveka bwino ukadaulo wa sensor yanzeru ngati gawo lofunikira kwambiri pakukonza zinthu komanso kulimbikitsa njira zowunikira zapamwamba kuti ziwonjezere kupanga ndi chitetezo. Malangizo a National Water Services Commission (SPAN) Smart Water amalimbikitsanso ukadaulo wa radar wowunikira zomangamanga zamadzi, ndikupanga mikhalidwe yabwino yogwiritsira ntchito ukadaulo.

Tebulo: Zofunikira pa Sensor ya Radar Level ku Malaysian Industries

Msika wa radar level sensor ku Malaysia ukuwonetsa kukula kwamphamvu, kufika pa madola mazana angapo miliyoni mu 2023 chifukwa cha kuchuluka kwa ukadaulo. Ma radar transmitters osakhudzana ndi kukhudza akusintha pang'onopang'ono njira zachikhalidwe, makamaka mu mafuta/gasi ndi mankhwala, ndi 8-10% CAGR yomwe ikuyembekezeka mpaka 2031.

Mfundo Zaukadaulo ndi Kusintha kwa Malaysia

Masensa amakono a radar level amagwira ntchito pogwiritsa ntchito Frequency Modulated Continuous Wave (FMCW) kapena mfundo za Pulse Radar. Machitidwe a FMCW (makamaka 80GHz) amapereka zizindikiro zosinthasintha pafupipafupi, kuyeza kusiyana kwa pafupipafupi pakati pa mafunde otumizidwa ndi owonetsedwa kuti awerengere mtunda - kupereka kulondola kwa mulingo wa millimeter komwe ndi koyenera kusungirako LNG ku Malaysia ndi kukonza mankhwala. Pulse radar (nthawi zambiri 6GHz-26GHz) imatumiza ma microwave pulses afupiafupi, ndikusunga nthawi yobwerera kwawo kuti akayesedwe bwino m'madzi/madzi otayira omwe ali ndi malo ozungulira.

Zosintha zazikulu zaukadaulo ku Malaysia ndi izi:

• Kuuma kwa nyengo ya madera otentha: Kutseka bwino (IP68/IP69K) motsutsana ndi chinyezi cha 90% kapena mvula yamkuntho
• Zipangizo zosagwira dzimbiri: Ma antenna a Hastelloy ndi zisindikizo za PTFE za malo okhala m'mphepete mwa nyanja/mankhwala
• Kukonza kwapamwamba kwa zizindikiro: ma algorithms a AI omwe amasefa phokoso kuchokera ku mvula yamphamvu kapena kusokonezedwa ndi thovu
• Makonzedwe oyendetsedwa ndi dzuwa: Kugwira ntchito kodziyimira pawokha m'malo owunikira akutali

Maphunziro Ofunika Kwambiri Okhudza Kugwiritsa Ntchito

Kusungirako kwa LNG ku Pengerang Integrated Complex (Johor)

• Kuyang'anira masensa a radar a 120GHz -162°C LNG m'matanki osungira oposa 25
• Kuchepetsa macheke oyezera ndi manja ndi 80%, zomwe zimapangitsa kuti chitetezo chikhale bwino
• Kulondola kwa ±3mm kumasungidwa ngakhale kusokonezedwa ndi nthunzi

Kusamalira Madzi Mwanzeru ku Kuala Lumpur

• Netiweki ya ma radar a 80GHz m'malo 15 omwe madzi amasefukira
• Nthawi yofulumira ya 40% yoyankhira kusefukira kwa madzi kudzera mu deta yeniyeni
• Yogwirizana ndi SCADA kuti ilamulire pampu yokha

Kukonza Mafuta a Kanjedza (Selangor)

• Zosewerera radar zotentha kwambiri (150°C) za matanki osungiramo zinthu
• Ndagonjetsa zovuta zoyezera kuchokera ku zolumikizira zokhuthala ndi nthunzi
• Kukweza zokolola 12% kudzera mu kuwongolera bwino zinthu zomwe zili m'sitolo

Zotsatira Zoyezedwa

Kusintha kwa Ntchito:

• Kuchepetsa kwa 30-50% pa ndalama zokonzera poyerekeza ndi makina opangira ma ultrasound/float
• Kupezeka kwa muyeso wa 99.5% m'malo ovuta

Zowonjezera Chitetezo:

• Kuchotsa 90% ya zochitika zolowera mu thanki kuti zitsimikizidwe ndi manja
• Kuzindikira msanga kutayikira kwa madzi m'thupi kumathandiza kupewa kutayikira kwa mankhwala akuluakulu atatu (2022-2023)

Ubwino Wachuma:

• Ndalama zokwana $8 miliyoni pachaka kuchokera ku kutayika kochepa kwa zinthu m'magawo amafuta/mankhwala
• Kupindula kwa 15% pakugwira ntchito bwino kwa malo operekera madzi

Mavuto ndi Mayankho Okhudza Kukhazikitsa

Zopinga Zomwe Zakumana Nazo:

• Ndalama zoyambira zapamwamba kwambiri zamabizinesi ang'onoang'ono apakatikati
• Kusowa kwa luso laukadaulo pakukhazikitsa/kukonza
• Kusokoneza kwa maginito m'malo opangira mafakitale

Njira Zosinthira:

• Thandizo la boma kudzera mu pulogalamu ya Industry4WRD
• Mapulogalamu a satifiketi ya ogulitsa (monga, Endress+Hauser Academy)
• Kukonzekera pafupipafupi ndi njira zotetezera

Chiyembekezo cha Mtsogolo

Zatsopano zomwe zikubwera zomwe zikuyembekezeka kuvomerezedwa ku Malaysia:

• Rada ya ma band awiri yophatikiza 80GHz ndi 120GHz kuti ikhale yovuta kugwiritsa ntchito
• Kukonza kwa Edge AI komwe kumathandiza kukonza zinthu molosera
• Kuphatikizika kwa mapasa a digito kuti muyesere bwino sensa yeniyeni
• Ma network opanda zingwe olumikizidwa ndi 5G omwe amalimbikitsa kuyenda kwa deta

Zomwe zachitika ku Malaysia zikusonyeza momwe kuyika zida zoyezera radar pamlingo woyenera kungasinthire chitetezo cha mafakitale ndi magwiridwe antchito m'maiko omwe akutukuka kumene, zomwe zimapangitsa kuti mayiko a ASEAN azitha kulinganiza kukula kwa mafakitale ndi ukadaulo wamakono. Kuphatikiza ukadaulo wapamwamba wa radar ndi zomangamanga za Industry 4.0 ku Malaysia kuyika dzikolo patsogolo m'chigawochi pankhani yoyesa zinthu mwanzeru.

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